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6" Stainless Turnkey Thin Film Molecular Distillation Gen 2 ETL

6" Stainless Turnkey Thin Film Molecular Distillation Gen 2 ETL

Regular price $193,677.00
Regular price Sale price $193,677.00
Sale Sold out
Shipping calculated at checkout.

Ai STAINLESS STEEL THIN FILM DISTILLATION SYSTEM FEATURES

  • Jacketed main evaporator body increases efficiency and protects the user from high surface temperature
    High precision PTFE rollers (or blades) and inner stainless steel surface allow a complete and uniform thin film on the heated surface and leave minimum process residue
  • Easy accessed low-placed jacketed material feeding flask
  • Improved simple design jacketed feeding tube for easy maintenance
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with stainless steel and Viton gaskets for ultimate corrosion resistance
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy-duty stainless steel frame with swivel casters and leveling feet for mobility and stability
  • Redesigned drain port with sight glass for easy cleaning and maintenance.
  • Ai on-site installation within the contiguous US included
  • Liquid Nitrogen (in a cold trap) is highly recommended for the system to get to optimal vacuum levels
  • ETL tested to UL and CSA standards

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or the manufacturer's recommended fluid
  • Always leave ample fluid space in the heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

PRICING INCLUDES ON-SITE INSTALLATION WITHIN THE CONTIGUOUS US.

 

SPECIFICATIONS

 Model

 TS-6

 Throughput

 3L to 8L per hour (base on processes and material fed)

 Main Evaporator


 Evaporating area: approximately 2,500 cm2
 Material: stainless steel
 Fluid jacket volume: approx. 3.5L
 Heated circulator: 3kW heater, 300°C maximum operating temperature

 Main Condenser



 Condensing area: approximately 2,500 cm2
 Material: stainless steel
 Style: straight column
 Fluid jacket volume: approx. 2L
 Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature

 Wiping System


 Style: roller
 Roller/blade material: PTFE
 Driving motor: speed-adjustable with magnetic coupling
 Motor controller: DELTA

 Cold Trap

 Material: stainless steel
 Depth: 16"
 Quantity: two
 Immersion cooler: Huber -100°C TC100
 Receiving flask volume: 1L

 Feeding System

 

 

 Gear pump x 1
    Speed: 20L/hour max. (2.4 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
    Recommended circulating thermal fluid temperature: 80°C to 120°C
 Flask: glass, 10L, jacketed, refillable during operation, with lid
 Flask jacket volume: approx. 4L
 Heating controller: OMRON
 Heated circulator: 2kW heater, 200°C maximum operating temperature
 Construction: jacketed, heated, insulated stainless steel tubing

 Distillate/Residue Discharge

 Gear pump x 2
    Speed: 10L/hour max. (1.2 mL/turn, 135 turn/minute), adjustable
    Material: stainless steel body with Viton gaskets
    Style: jacketed, heated
    Recommended circulating thermal fluid temperature: 80°C to 120°C
 Sight glass: front glass sight with easy-remove clamp
 Heated circulator: 2kW heater, 200°C maximum operating temperature
 Construction: heated, insulated stainless steel tubing

 Vacuum System

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
 Vacuum pump: Welch CVRpro 30 with oil mist filter
 Diffusion pump: Agilent AX-65 (do NOT fill more than 30mL diffusion pump oil at a time)

 Sealing gasket

 All food grade Viton

 Electrical Control Cabinet


 

 

 Wiper motor controller x 1
 Gear pump controller x 3
 Distillate discharge tubing heater controller x 1
 Residue discharge tubing heater controller x 1
 Main power switch x 1
 Vacuum pump switch x 1
 Diffusion pump switch x 1

 Main Mounting Frame

 Heavy duty stainless steel, mounted on four swivel casters with leveling feet

 Main Power

 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)

Unit dimesnions & weight 

 94 x 25 x 81" (WxDxH) , 1270 lbs

Shipping dimensions & weight

 1 Crate : 97 x 31 x 81" (WxDxH) ,1197 Lbs  

 1 Pallte : 40 x 48 x 42" ,450 lbs

 Compliance

 ETL tested to UL and CSA standards

 Product brochure

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